Quality control is the lifeblood of manufacturing in today’s business climate. For automotive, aerospace, electronics, general fabrication, etc., maintaining consistent quality is vital. One of the best ways to do this is with custom jigs. Custom jigs can help any factory become faster, more accurate, and more repeatable.

So, what’s the deal with custom jigs? And why would it make sense to partner with a custom jig manufacturer like BMT?

The Purpose of Jigs in Manufacturing

In layman’s terms, jigs are used to hold parts in place and guide tools during manufacturing processes (drilling, milling, or welding). When jigs are manufactured to your specifications, they create repeatability, decrease errors, and increase production rates.

Instead of relying on a person’s precision, a jig will make sure that every part is the exact same specification. What does this mean? Less work, defect rate, and skilled labor.

Why Custom Jigs Are a Must for Quality Control

1. Consistency and Precision

Every production line is looking for repeatability. Custom jigs will allow your team to create parts with the same measurements and tolerances consistently. Consistency is not an option when relying on manual work and generic tools.

2. Less Human Error

Even the best workers make mistakes from time to time. Custom jigs can minimize the reliance on operator judgment by automating the alignment and positioning of parts, therefore significantly reducing the chance of the part being misaligned, or worse yet, getting some other aspect of the part wrong.

3. Reduced Production Times

Custom jigs can easily fit into your unique workflow, which will naturally reduce setup time and speed up your production without sacrificing quality. In high-volume production, those minutes can add up to massive savings!

4. Improving Worker Health and Safety

Making use of jigs helps to constrain the part, and align tools. This reduces risk of injury from slippages, as well as any accidents due to the part being placed incorrectly. This also reduces the potential for safety and liability issues, especially when considering heavier manufacturing work such as welding, or cutting.

5. Fewer Rejects and Less Waste

Quality control often gets you part unnecessarily reworked or scrapped. This is time and money lost. Taking all the business benefits of a custom jig into account, you should produce fewer rejected parts, and more correct parts that will pass quality the first time!

Why Choose BMT for Custom Jig Manufacturing?

When it comes to a jig manufacturing company, experience and technical know-how matters. BMT (Banerjee Machine & Tools Co.) fits the bill.  BMT has many decades of experience in the delivery of mechanical and IT-enabled solutions, serving industries in virtually every part of India. They rely on knowing that every manufacturing unit is different, hence their team works with their clients closely to design and develop jigs that are relevant to their specific production needs.

Whether it is simple holding fixtures or complex multi-tool jigs that can be automated, BMT routinely provide clients with jigs that increase quality, but also increase efficiency, through the implement of quality tooling and reputable design.

Final Thoughts

In an industry where every unit of measure means profit, investing in custom jigs (holding fixtures) is not a choice, but a requirement. Engaging with a trustworthy jig manufacturing company will help you ensure that your factory maintains the edge in quality, speed, and safety.

If you're deciding to step up your production quality, consider familiarizing yourself with a brand that embodies legacy and innovation. BMT (Banerjee Machine & Tools Co.) is dedicated to helping factories achieve tighter tolerances, less waste, and world-class quality control - one custom jig at a time.